Infrared board burning and testing fixture
Classification:
Keyword: Infrared board burning and testing fixture
- Product description
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- Commodity name: Infrared board burning and testing fixture
The infrared board programming and testing fixture (hereinafter referred to as the “fixture”) is a high-precision, high-efficiency testing device designed to meet the production requirements of infrared boards, including infrared transmission modules and receiving modules. This fixture integrates functions such as programming, testing, and verification, ensuring that products achieve optimal performance before leaving the factory.
The infrared board programming and testing fixture (hereinafter referred to as the “fixture”) is a high-precision, high-efficiency testing device designed to meet the production requirements of infrared boards, including infrared transmission modules and receiving modules. This fixture integrates functions such as programming, testing, and verification, ensuring that products achieve optimal performance before leaving the factory.
Product Features
High Precision: Utilizing advanced optical positioning technology to ensure high precision in the burning and testing processes.
High efficiency: Automated operations significantly reduce programming and testing time, boosting production efficiency.
High compatibility: Suitable for various models of infrared panels, with a wide range of applications.
Good stability: Made from high-quality materials to ensure the fixture’s stability over long-term use.
Easy to operate: Human-centered design, simple operation, and easy to learn.
Feature Introduction
Burn-in function: The fixture is equipped with a high-performance burner that enables fast and accurate programming of the infrared board.
Testing Function: The fixture is equipped with comprehensive test items, including infrared emission power, receiver sensitivity, transmission distance, and more, ensuring that all performance indicators of the infrared board meet the specified requirements.
Verification Function: During programming and testing, the fixture performs real-time data verification to ensure the accuracy of programming and testing results.
Fault Diagnosis: The fixture is equipped with a fault-diagnosis function that can quickly pinpoint the location of faults, facilitating maintenance and production adjustments.
Data statistics: The fixture can automatically collect production data, providing strong support for production management.
Structure and Principle
Fixture body: Made of high-strength aluminum alloy material, featuring excellent heat dissipation and anti-interference performance.
Burner: Built-in high-performance burner that supports multiple programming protocols.
Test module: Includes an infrared transmitting module, a receiving module, a signal processing module, and more, enabling the testing of various performance indicators of the infrared board.
Control unit: A microcontroller is used for centralized control, enabling automated operation of the fixture.
Interface section: Provides standard interfaces for communication with external devices (such as computers, PLCs, etc.).
Operating steps
Power-on preparation: Connect the power supply, turn on the fixture, and check the equipment’s operating status.
Place the infrared board: Insert the infrared board to be programmed and tested into the designated position in the fixture.
Programming operation: Start the programming software, and the fixture will automatically complete the programming process.
Test operation: After the programming is complete, the fixture automatically enters the testing phase and performs various performance tests on the infrared board.
Data Viewing and Export: After the test is completed, review the test data. If necessary, you can export the data for analysis.
Shutting Down and Maintenance: After completing the operation, turn off the fixture and perform daily maintenance.
Scope of application
Infrared board programming and testing fixtures are widely used in the manufacturing processes of infrared remote controls, infrared sensors, infrared communication devices, and other similar products, providing manufacturers with efficient and reliable production assurance.
Test Head Engineering provides a full range of custom test fixtures
Throughout the custom fixture development, our Designers work directly with Test Engineers and Test Engineering Managers. During the entire specify/design/build process, they keep in close contact - ensuring that your custom test fixture meets your specific needs and requirements.
Customized products can provide repair services
Professional electronic design engineer with over 20 years of experience
We provide free technical support for PCB design, production, and more
The main products include: precision testing rack production, including mobile phone testing rack, aging life testing rack, DVD testing rack, BGA testing rack, attendance machine testing rack, and machine board testing rack, ， IC testing rack, module testing rack, digital camera testing rack, pulse hot press machine, can be customized according to customer requirements for various non-standard products Welcome to call for customization.
1. BGA test stand:
Made with imported precision test pins and anti-static materials, it has reliable contact, precise positioning, long service life, and small size.
2. PCB testing rack:
The fixture has a small volume Not taking up space, the needle board can be designed as a loose leaf for easy maintenance and wiring. It can also be customized according to customer requirements to achieve convenient operation.
3. Tin furnace fixture:
Materials include aluminum alloy, synthetic stone, and corrugated fiber board, which can save post welding time, improve production efficiency, and reduce substrate deformation during furnace passing.
4. Pneumatic hot pressing equipment:
The body is made of high-quality castings with high strength and hardness, and has undergone sufficient aging treatment to ensure that the host maintains accuracy for a long time. Pulse heating, segmented temperature rise setting, precise temperature sensing control function to ensure crimping quality, rotary feeding platform, dual button start switch, emergency stop protection device, which not only improves production efficiency but also ensures production safety. 5.7-inch intelligent human-machine interface, programmable logic controller (PLC) control system, ensures stable and reliable operation of the equipment. Two sets of high-definition camera alignment systems ensure production quality. The appearance of the equipment is designed with tray humanization, making production more convenient and saving costs and space. Suitable for various LCD, zebra paper, PCB combination crimping; TAB, TCP crimping, FPC, FFC and PCB soldering crimping.
5. LED screen test stand:
precise alignment, additional programming, convenient operation, exquisite and durable.
6. Pneumatic testing fixture:
high variability, user-friendly operation, convenient placement on the production line, precise and stable contact, easy maintenance.
7. Mobile phone testing stand:
mobile phone calibration fixture, testing mobile phone screen fixture. Mobile phone function testing fixture; Mobile RF high-frequency testing fixture; Download fixtures on mobile phones; Mobile LCD screen testing fixture; Mobile keyboard adhesive film testing fixture; Mobile LCD screen welding fixture; Mobile LCD screen pulse hot press machine.
8. ICT testing rack:
ICT online tester, ICT testing fixture, ICT fixture suitable for commonly used ICT equipment, using high-precision CNC machine for professional drilling and professional personnel for computer analysis software design. Used for OEM, SMT component PCB, double-sided fixture with bearing positioning, good positioning, small error, stable and accurate testing, and low misjudgment. Suitable for use with various domestic and foreign brand models.
Customization Process
Submit Your Files
Upload your project files. Our engineers review and provide a custom quote.
Design & Machining
We design and machine your solution in-house, start to finish.
Assembly & QA
Every build is hand-assembled and tested for accuracy.
Shipping & Support
Your fixture ships ready to use, with support from the engineers who built it.
Let’s Solve Your Test Challenge Together
Whether you need a custom socket, fixture, or complete solution, our engineers will review your files and design hardware that meets your exact requirements.
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