Soldering fixture for soldering irons
Classification:
Keyword: Soldering fixture for soldering irons
- Product description
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- Commodity name: Soldering fixture for soldering irons
A soldering fixture for wave soldering, also known as a wave-soldering fixture or dip-soldering fixture, is a specialized tool used to assist in the soldering process of electronic components during wave soldering or dip-soldering operations. Its primary function is to securely hold electronic components and PCB boards in place, preventing issues such as displacement or short circuits during soldering, thereby ensuring consistent and stable soldering quality.
A soldering fixture for wave soldering, also known as a wave-soldering fixture or dip-soldering fixture, is a specialized tool used to assist in the soldering process of electronic components during wave soldering or dip-soldering operations. Its primary function is to securely hold electronic components and PCB boards in place, preventing issues such as displacement or short circuits during soldering, thereby ensuring consistent and stable soldering quality.
II. Design and Manufacturing
Material Selection
We use high-quality materials such as synthetic stone, fiberglass boards, and aluminum alloys to manufacture soldering oven fixtures. These materials exhibit excellent resistance to high temperatures, mechanical strength, and chemical stability, enabling them to maintain their shape and integrity without releasing harmful substances even under prolonged exposure to high-temperature conditions, thereby ensuring the safety and reliability of our products.
Structural Design
The fixture’s structural design fully takes into account the PCB layout, component distribution, and soldering furnace process parameters. By employing precise positioning holes and support pillars, the fixture ensures the PCB’s levelness and stability within the soldering furnace. The reasonably designed clearance slots and solder-flow channels not only guarantee sufficient contact between the solder liquid and the solder joints but also prevent excess solder from remaining, thereby improving soldering quality and efficiency.
Manufacturing process
By leveraging advanced CNC machining equipment and precision mold-making technology, we ensure the dimensional accuracy and surface smoothness of the fixtures. A rigorous quality-control process runs throughout the entire manufacturing procedure—from raw-material inspection to finished-product testing—every step is meticulously scrutinized to guarantee that the fixtures meet stringent quality standards.
III. Product Features
High-precision positioning
The soldering fixture for the soldering oven features a high-precision positioning system that accurately secures the PCB board in the predetermined position, ensuring that each solder joint makes sufficient contact with the molten solder. This enables precise soldering and significantly improves the product’s pass rate.
Good high-temperature resistance
The high-quality materials and specialized surface treatment process used ensure that the fixture can withstand temperatures as high as 280℃ without deforming or sustaining damage during prolonged soldering operations, thereby guaranteeing its longevity and stability.
Short-circuit protection design
The carefully designed standoff structure and solder-flow channel effectively prevent solder bridging between adjacent solder joints, reduce the occurrence of defective products, and enhance both production efficiency and product quality.
Easy to operate and maintain
The fixture features a simple structure and is easy to operate, enabling workers to quickly install and remove PCB boards. At the same time, it is easy to clean and maintain, which extends its service life and reduces operating costs.
IV. Application Fields
Soldering fixture tools are widely used in the manufacturing of various electronic products, such as computer motherboards, mobile phone circuit boards, automotive electronic control modules, and industrial control circuit boards. Whether it's a large-scale automated production line or small- to medium-sized manual soldering operations, soldering fixture tools play a crucial role, providing enterprises with high-quality and highly efficient soldering solutions.
V. Instructions for Use
Install the PCB board
Place the PCB board to be welded into the positioning groove of the fixture, ensuring that the PCB board fits snugly against the fixture’s locating pins. Then, secure the PCB board to the fixture using a clamping buckle or screws.
Place in the soldering furnace.
Gently place the fixture with the PCB board installed into the soldering furnace, ensuring that the PCB board maintains an appropriate angle and depth relative to the surface of the molten solder to guarantee that the solder joints are fully immersed in the solder.
Welding completed
After a certain period of soldering, remove the fixture from the solder bath. Once it has cooled down, disassemble the PCB board and inspect the soldering quality.
After-sales service
Shenzhen Lvdao Technology Co., Ltd. provides comprehensive after-sales services, including guidance on fixture installation and commissioning, user training, regular maintenance, and troubleshooting.
Test Head Engineering provides a full range of custom test fixtures
Throughout the custom fixture development, our Designers work directly with Test Engineers and Test Engineering Managers. During the entire specify/design/build process, they keep in close contact - ensuring that your custom test fixture meets your specific needs and requirements.
Customized products can provide repair services
Professional electronic design engineer with over 20 years of experience
We provide free technical support for PCB design, production, and more
The main products include: precision testing rack production, including mobile phone testing rack, aging life testing rack, DVD testing rack, BGA testing rack, attendance machine testing rack, and machine board testing rack, ， IC testing rack, module testing rack, digital camera testing rack, pulse hot press machine, can be customized according to customer requirements for various non-standard products Welcome to call for customization.
1. BGA test stand:
Made with imported precision test pins and anti-static materials, it has reliable contact, precise positioning, long service life, and small size.
2. PCB testing rack:
The fixture has a small volume Not taking up space, the needle board can be designed as a loose leaf for easy maintenance and wiring. It can also be customized according to customer requirements to achieve convenient operation.
3. Tin furnace fixture:
Materials include aluminum alloy, synthetic stone, and corrugated fiber board, which can save post welding time, improve production efficiency, and reduce substrate deformation during furnace passing.
4. Pneumatic hot pressing equipment:
The body is made of high-quality castings with high strength and hardness, and has undergone sufficient aging treatment to ensure that the host maintains accuracy for a long time. Pulse heating, segmented temperature rise setting, precise temperature sensing control function to ensure crimping quality, rotary feeding platform, dual button start switch, emergency stop protection device, which not only improves production efficiency but also ensures production safety. 5.7-inch intelligent human-machine interface, programmable logic controller (PLC) control system, ensures stable and reliable operation of the equipment. Two sets of high-definition camera alignment systems ensure production quality. The appearance of the equipment is designed with tray humanization, making production more convenient and saving costs and space. Suitable for various LCD, zebra paper, PCB combination crimping; TAB, TCP crimping, FPC, FFC and PCB soldering crimping.
5. LED screen test stand:
precise alignment, additional programming, convenient operation, exquisite and durable.
6. Pneumatic testing fixture:
high variability, user-friendly operation, convenient placement on the production line, precise and stable contact, easy maintenance.
7. Mobile phone testing stand:
mobile phone calibration fixture, testing mobile phone screen fixture. Mobile phone function testing fixture; Mobile RF high-frequency testing fixture; Download fixtures on mobile phones; Mobile LCD screen testing fixture; Mobile keyboard adhesive film testing fixture; Mobile LCD screen welding fixture; Mobile LCD screen pulse hot press machine.
8. ICT testing rack:
ICT online tester, ICT testing fixture, ICT fixture suitable for commonly used ICT equipment, using high-precision CNC machine for professional drilling and professional personnel for computer analysis software design. Used for OEM, SMT component PCB, double-sided fixture with bearing positioning, good positioning, small error, stable and accurate testing, and low misjudgment. Suitable for use with various domestic and foreign brand models.
Customization Process
Submit Your Files
Upload your project files. Our engineers review and provide a custom quote.
Design & Machining
We design and machine your solution in-house, start to finish.
Assembly & QA
Every build is hand-assembled and tested for accuracy.
Shipping & Support
Your fixture ships ready to use, with support from the engineers who built it.
Let’s Solve Your Test Challenge Together
Whether you need a custom socket, fixture, or complete solution, our engineers will review your files and design hardware that meets your exact requirements.
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