LD-182 Soldering Fixture
Classification:
Keyword: LD-182 Soldering Fixture
- Product description
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- Commodity name: LD-182 Soldering Fixture
A reflow soldering fixture, also known as a wave-soldering fixture or reflow oven fixture, is a type of tooling used in electronic manufacturing to facilitate the smooth completion of the soldering process on circuit boards. It precisely positions and secures electronic components and PCBs, ensuring that all components receive uniform heating during the reflow process, thereby achieving high-quality soldering results, improving production efficiency and product quality, and reducing both production costs and defect rates.
A reflow soldering fixture, also known as a wave-soldering fixture or reflow oven fixture, is a type of tooling used in electronic manufacturing to facilitate the smooth completion of the soldering process on circuit boards. It precisely positions and secures electronic components and PCB boards, ensuring that all components receive uniform heating during the reflow process, thereby achieving high-quality soldering results, improving production efficiency and product quality, and reducing both production costs and defect rates.
Product Features
1. High-precision positioning
By employing high-precision machining techniques and advanced positioning systems, we can ensure that PCB boards and electronic components are positioned with absolute accuracy in the fixtures. Every positioning hole and support point has been meticulously designed and rigorously calibrated, with errors kept within extremely tight tolerances. This allows components to align precisely with their corresponding soldering points, significantly enhancing the precision and accuracy of soldering operations. For example, during the production of mobile phone motherboards, our reflow fixture enables precise positioning of components such as chips, resistors, and capacitors, ensuring that after soldering, the circuit connections are tight and signal transmission remains stable.
2. High-temperature resistance performance
Made from high-quality, high-temperature-resistant materials, these fixtures maintain stable performance even in high-temperature soldering environments. Whether exposed to the high temperatures of wave soldering—ranging from 250 to 260°C—or to even higher temperatures during reflow soldering, the fixtures remain free from deformation or softening, thereby ensuring the stability and reliability of the production process. Take, for example, the manufacturing of computer graphics cards: after multiple high-temperature reflow soldering cycles, the fixtures still retain their original shape and precision, providing strong assurance for high-quality soldering of the products.
3. Good thermal conductivity
The fixture material boasts excellent thermal conductivity, enabling rapid and uniform heat transfer to the PCB board and components. This prevents localized overheating or undercooling, thereby enhancing the quality and consistency of soldering. In the manufacturing process of automotive electronic control units (ECUs), thanks to the fixture’s superior thermal conductivity, all solder joints on the PCB board can reach the ideal soldering temperature within the same time frame. As a result, the solder joints in the finished products are well-formed, smooth, and exhibit high connection strength.
4. Long service life
Thanks to special surface treatments and strengthening processes, these fixtures exhibit exceptional wear resistance and corrosion resistance, significantly extending their service life. Under normal use and maintenance conditions, our oven fixtures can be used thousands—even tens of thousands—of times, saving companies both the cost and time associated with frequent fixture replacements. For example, at a large television manufacturer, after continuously using our oven fixtures for one year, their precision and performance still fully met production requirements, enabling the company to achieve substantial cost reductions in production.
5. Easy to operate and maintain
The design features a reasonable structure and is simple and quick to operate. Workers only need to place the PCB board into the fixture to start soldering—no complicated installation or debugging procedures are required. At the same time, cleaning and maintaining the fixture is extremely convenient: regular use of cleaning agents and tools for routine cleaning and upkeep is all that’s needed to ensure the fixture continues to perform optimally. In small-scale electronics production workshops, even operators with limited experience can easily get started with our reflow soldering fixtures and quickly carry out daily maintenance tasks.
Test Head Engineering provides a full range of custom test fixtures
Throughout the custom fixture development, our Designers work directly with Test Engineers and Test Engineering Managers. During the entire specify/design/build process, they keep in close contact - ensuring that your custom test fixture meets your specific needs and requirements.
Customized products can provide repair services
Professional electronic design engineer with over 20 years of experience
We provide free technical support for PCB design, production, and more
The main products include: precision testing rack production, including mobile phone testing rack, aging life testing rack, DVD testing rack, BGA testing rack, attendance machine testing rack, and machine board testing rack, ， IC testing rack, module testing rack, digital camera testing rack, pulse hot press machine, can be customized according to customer requirements for various non-standard products Welcome to call for customization.
1. BGA test stand:
Made with imported precision test pins and anti-static materials, it has reliable contact, precise positioning, long service life, and small size.
2. PCB testing rack:
The fixture has a small volume Not taking up space, the needle board can be designed as a loose leaf for easy maintenance and wiring. It can also be customized according to customer requirements to achieve convenient operation.
3. Tin furnace fixture:
Materials include aluminum alloy, synthetic stone, and corrugated fiber board, which can save post welding time, improve production efficiency, and reduce substrate deformation during furnace passing.
4. Pneumatic hot pressing equipment:
The body is made of high-quality castings with high strength and hardness, and has undergone sufficient aging treatment to ensure that the host maintains accuracy for a long time. Pulse heating, segmented temperature rise setting, precise temperature sensing control function to ensure crimping quality, rotary feeding platform, dual button start switch, emergency stop protection device, which not only improves production efficiency but also ensures production safety. 5.7-inch intelligent human-machine interface, programmable logic controller (PLC) control system, ensures stable and reliable operation of the equipment. Two sets of high-definition camera alignment systems ensure production quality. The appearance of the equipment is designed with tray humanization, making production more convenient and saving costs and space. Suitable for various LCD, zebra paper, PCB combination crimping; TAB, TCP crimping, FPC, FFC and PCB soldering crimping.
5. LED screen test stand:
precise alignment, additional programming, convenient operation, exquisite and durable.
6. Pneumatic testing fixture:
high variability, user-friendly operation, convenient placement on the production line, precise and stable contact, easy maintenance.
7. Mobile phone testing stand:
mobile phone calibration fixture, testing mobile phone screen fixture. Mobile phone function testing fixture; Mobile RF high-frequency testing fixture; Download fixtures on mobile phones; Mobile LCD screen testing fixture; Mobile keyboard adhesive film testing fixture; Mobile LCD screen welding fixture; Mobile LCD screen pulse hot press machine.
8. ICT testing rack:
ICT online tester, ICT testing fixture, ICT fixture suitable for commonly used ICT equipment, using high-precision CNC machine for professional drilling and professional personnel for computer analysis software design. Used for OEM, SMT component PCB, double-sided fixture with bearing positioning, good positioning, small error, stable and accurate testing, and low misjudgment. Suitable for use with various domestic and foreign brand models.
Customization Process
Submit Your Files
Upload your project files. Our engineers review and provide a custom quote.
Design & Machining
We design and machine your solution in-house, start to finish.
Assembly & QA
Every build is hand-assembled and tested for accuracy.
Shipping & Support
Your fixture ships ready to use, with support from the engineers who built it.
Let’s Solve Your Test Challenge Together
Whether you need a custom socket, fixture, or complete solution, our engineers will review your files and design hardware that meets your exact requirements.
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