Pressing fixture
Classification:
Keyword: Pressing fixture
- Product description
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- Commodity name: Pressing fixture
A press-fitting fixture is a specialized tooling device designed to achieve precise pressing of components. Through its meticulously engineered structure and rational distribution of mechanical forces, it can apply uniform and controllable pressure to the workpiece, ensuring the accuracy and stability of the pressing process.
A press-fitting fixture is a specialized tooling device designed to achieve precise pressing of components. Through its meticulously engineered structure and rational distribution of mechanical forces, it can apply uniform and controllable pressure to the workpiece, ensuring the accuracy and stability of the pressing process.
Product Features
Highly precise crimping performance
By employing advanced processing technologies and high-precision measurement equipment, the pressing fixture can keep the pressing error within an extremely small range. For example, in the manufacturing of precision instruments, when pressing tiny components, the accuracy can reach as high as 0.005 millimeters, ensuring the instrument’s high precision and superior performance.
Strong pressure control capability
The pressure can be flexibly adjusted according to different workpieces and process requirements, ranging from gentle contact to powerful clamping, thus meeting a wide variety of pressing needs. Taking the pressing of mobile phone camera modules as an example, the system can precisely apply the appropriate pressure based on the characteristics of the lens and the module, avoiding excessive pressure that could crack the lens or insufficient pressure that might result in an unstable connection.
High-quality materials and durability
High-strength, wear-resistant, and corrosion-resistant materials—such as tool steel and aluminum alloys—are selected and subjected to specialized heat treatment and surface finishing processes, significantly extending their service life. Even under long-term, high-load operating conditions, such as in automotive component production lines, these materials can maintain stable performance, thereby reducing production disruptions and cost increases caused by frequent fixture replacements.
Flexible customized design
We fully take into account the specific needs of different customers and can provide personalized customization based on factors such as the workpiece’s shape, size, and clamping areas. For example, in the medical device industry, we tailor exclusive clamping fixtures for different models of surgical instruments, ensuring that the clamping process for each instrument meets stringent medical standards.
Easy to operate and maintain
The design is simple and straightforward, and operators can quickly master its use with just a brief training. Meanwhile, the fixture is also very easy to maintain—regular cleaning, lubrication, and inspections can promptly identify and address potential issues, ensuring its long-term stable operation.
Product Advantages
Improve product quality
Precise pressing ensures tight fitting and accurate positioning between components, effectively reducing the occurrence of defective and scrap products. For example, in the assembly of electronic circuit boards, pressing fixtures can guarantee a reliable connection between chips and substrates, thereby enhancing the stability and reliability of the circuit.
Improve production efficiency
The fast and accurate pressing process significantly shortens the production cycle, enabling efficient mass production. Compared to traditional manual pressing methods, using pressing fixtures allows for more pressing operations to be completed within the same unit of time, giving companies greater market opportunities.
Reduce production costs
This has reduced rework and scrap caused by poor pressing, while also improving the utilization of raw materials and lowering production costs. Taking board pressing in furniture manufacturing as an example, using pressing fixtures can prevent glue waste and damage to boards, thereby reducing production costs.
Ensure production safety
A reasonable structural design and safety protection devices can effectively prevent operators from being injured during the pressing process. For example, installing overpressure protection and emergency stop buttons ensures that the pressing operation can be promptly halted in case of abnormalities, thereby safeguarding personnel safety.
Test Head Engineering provides a full range of custom test fixtures
Throughout the custom fixture development, our Designers work directly with Test Engineers and Test Engineering Managers. During the entire specify/design/build process, they keep in close contact - ensuring that your custom test fixture meets your specific needs and requirements.
Customized products can provide repair services
Professional electronic design engineer with over 20 years of experience
We provide free technical support for PCB design, production, and more
The main products include: precision testing rack production, including mobile phone testing rack, aging life testing rack, DVD testing rack, BGA testing rack, attendance machine testing rack, and machine board testing rack, ， IC testing rack, module testing rack, digital camera testing rack, pulse hot press machine, can be customized according to customer requirements for various non-standard products Welcome to call for customization.
1. BGA test stand:
Made with imported precision test pins and anti-static materials, it has reliable contact, precise positioning, long service life, and small size.
2. PCB testing rack:
The fixture has a small volume Not taking up space, the needle board can be designed as a loose leaf for easy maintenance and wiring. It can also be customized according to customer requirements to achieve convenient operation.
3. Tin furnace fixture:
Materials include aluminum alloy, synthetic stone, and corrugated fiber board, which can save post welding time, improve production efficiency, and reduce substrate deformation during furnace passing.
4. Pneumatic hot pressing equipment:
The body is made of high-quality castings with high strength and hardness, and has undergone sufficient aging treatment to ensure that the host maintains accuracy for a long time. Pulse heating, segmented temperature rise setting, precise temperature sensing control function to ensure crimping quality, rotary feeding platform, dual button start switch, emergency stop protection device, which not only improves production efficiency but also ensures production safety. 5.7-inch intelligent human-machine interface, programmable logic controller (PLC) control system, ensures stable and reliable operation of the equipment. Two sets of high-definition camera alignment systems ensure production quality. The appearance of the equipment is designed with tray humanization, making production more convenient and saving costs and space. Suitable for various LCD, zebra paper, PCB combination crimping; TAB, TCP crimping, FPC, FFC and PCB soldering crimping.
5. LED screen test stand:
precise alignment, additional programming, convenient operation, exquisite and durable.
6. Pneumatic testing fixture:
high variability, user-friendly operation, convenient placement on the production line, precise and stable contact, easy maintenance.
7. Mobile phone testing stand:
mobile phone calibration fixture, testing mobile phone screen fixture. Mobile phone function testing fixture; Mobile RF high-frequency testing fixture; Download fixtures on mobile phones; Mobile LCD screen testing fixture; Mobile keyboard adhesive film testing fixture; Mobile LCD screen welding fixture; Mobile LCD screen pulse hot press machine.
8. ICT testing rack:
ICT online tester, ICT testing fixture, ICT fixture suitable for commonly used ICT equipment, using high-precision CNC machine for professional drilling and professional personnel for computer analysis software design. Used for OEM, SMT component PCB, double-sided fixture with bearing positioning, good positioning, small error, stable and accurate testing, and low misjudgment. Suitable for use with various domestic and foreign brand models.
Customization Process
Submit Your Files
Upload your project files. Our engineers review and provide a custom quote.
Design & Machining
We design and machine your solution in-house, start to finish.
Assembly & QA
Every build is hand-assembled and tested for accuracy.
Shipping & Support
Your fixture ships ready to use, with support from the engineers who built it.
Let’s Solve Your Test Challenge Together
Whether you need a custom socket, fixture, or complete solution, our engineers will review your files and design hardware that meets your exact requirements.
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