LD-106 SST070 Welding Jig
Classification:
Keyword: LD-106 SST070 Welding Jig
- Product description
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- Commodity name: LD-106 SST070 Welding Jig
Welding jigs are essential tools used in welding processes to secure, position, and support workpieces, ensuring welding accuracy, improving weld quality, and enhancing production efficiency. They are widely employed in various fields such as electronics, machinery, automotive, aerospace, and more, providing reliable support for all types of welding operations.
Welding jigs are essential tools used in welding processes to secure, position, and support workpieces, ensuring welding accuracy, improving weld quality, and enhancing production efficiency. They are widely employed in various fields such as electronics, machinery, automotive, aerospace, and more, providing reliable support for all types of welding operations.
Product Structure and Function
Structural composition
Base: Typically made from robust metal materials such as aluminum alloy or steel, providing a stable foundation and support for the entire fixture.
Positioning components—including locating pins, locating blocks, and the like—are used to precisely determine the workpiece’s position within the fixture, ensuring the accuracy of the welding location.
Clamping devices—common types include pneumatic clamping, manual screw clamping, or magnetic clamping—can securely hold workpieces in place, preventing them from shifting during the welding process.
Supporting components: These are used to support specific parts of the workpiece, keeping it in a horizontal or vertical position to facilitate welding operations.
Guiding component: It directs the movement trajectory of the welding tool or electrode, ensuring consistent and precise welding.
Function
Securing and positioning the workpiece: Ensure that the workpiece maintains a stable position throughout the welding process, preventing displacement and deformation, thereby guaranteeing the accuracy and consistency of the weld points.
Improve welding accuracy: By employing precise positioning and guidance, ensure that parameters such as welding position, angle, and depth meet design requirements, thereby enhancing welding quality.
Improve production efficiency: Quickly and conveniently clamp workpieces, reducing preparation time before welding while enabling mass production and significantly boosting overall productivity.
Protect workpieces and operators: Prevent damage to workpieces during the welding process, while also avoiding direct contact between operators and hazardous factors such as high temperatures and intense light.
Usage and Maintenance
Instructions for use
Place the workpiece to be welded in the designated position on the fixture.
Adjust the positioning and clamping components to ensure the workpiece is securely and accurately fixed.
Perform welding operations in accordance with the welding process requirements.
After welding is complete, release the clamping device and remove the welded workpiece.
Maintenance and upkeep
Regular cleaning: Remove debris such as dust, oil stains, and solder residues from the fixture surface to keep the fixture clean.
Inspect positioning and clamping components: Regularly check the wear condition of components such as locating pins and clamping blocks, and replace or repair them promptly if any wear is found.
Lubrication and Maintenance: Regularly apply lubricant to moving parts such as slides and lead screws to ensure smooth operation.
Regular calibration: Regularly calibrate the positioning accuracy of the fixture to ensure welding quality.
Test Head Engineering provides a full range of custom test fixtures
Throughout the custom fixture development, our Designers work directly with Test Engineers and Test Engineering Managers. During the entire specify/design/build process, they keep in close contact - ensuring that your custom test fixture meets your specific needs and requirements.
Customized products can provide repair services
Professional electronic design engineer with over 20 years of experience
We provide free technical support for PCB design, production, and more
The main products include: precision testing rack production, including mobile phone testing rack, aging life testing rack, DVD testing rack, BGA testing rack, attendance machine testing rack, and machine board testing rack, ， IC testing rack, module testing rack, digital camera testing rack, pulse hot press machine, can be customized according to customer requirements for various non-standard products Welcome to call for customization.
1. BGA test stand:
Made with imported precision test pins and anti-static materials, it has reliable contact, precise positioning, long service life, and small size.
2. PCB testing rack:
The fixture has a small volume Not taking up space, the needle board can be designed as a loose leaf for easy maintenance and wiring. It can also be customized according to customer requirements to achieve convenient operation.
3. Tin furnace fixture:
Materials include aluminum alloy, synthetic stone, and corrugated fiber board, which can save post welding time, improve production efficiency, and reduce substrate deformation during furnace passing.
4. Pneumatic hot pressing equipment:
The body is made of high-quality castings with high strength and hardness, and has undergone sufficient aging treatment to ensure that the host maintains accuracy for a long time. Pulse heating, segmented temperature rise setting, precise temperature sensing control function to ensure crimping quality, rotary feeding platform, dual button start switch, emergency stop protection device, which not only improves production efficiency but also ensures production safety. 5.7-inch intelligent human-machine interface, programmable logic controller (PLC) control system, ensures stable and reliable operation of the equipment. Two sets of high-definition camera alignment systems ensure production quality. The appearance of the equipment is designed with tray humanization, making production more convenient and saving costs and space. Suitable for various LCD, zebra paper, PCB combination crimping; TAB, TCP crimping, FPC, FFC and PCB soldering crimping.
5. LED screen test stand:
precise alignment, additional programming, convenient operation, exquisite and durable.
6. Pneumatic testing fixture:
high variability, user-friendly operation, convenient placement on the production line, precise and stable contact, easy maintenance.
7. Mobile phone testing stand:
mobile phone calibration fixture, testing mobile phone screen fixture. Mobile phone function testing fixture; Mobile RF high-frequency testing fixture; Download fixtures on mobile phones; Mobile LCD screen testing fixture; Mobile keyboard adhesive film testing fixture; Mobile LCD screen welding fixture; Mobile LCD screen pulse hot press machine.
8. ICT testing rack:
ICT online tester, ICT testing fixture, ICT fixture suitable for commonly used ICT equipment, using high-precision CNC machine for professional drilling and professional personnel for computer analysis software design. Used for OEM, SMT component PCB, double-sided fixture with bearing positioning, good positioning, small error, stable and accurate testing, and low misjudgment. Suitable for use with various domestic and foreign brand models.
Customization Process
Submit Your Files
Upload your project files. Our engineers review and provide a custom quote.
Design & Machining
We design and machine your solution in-house, start to finish.
Assembly & QA
Every build is hand-assembled and tested for accuracy.
Shipping & Support
Your fixture ships ready to use, with support from the engineers who built it.
Let’s Solve Your Test Challenge Together
Whether you need a custom socket, fixture, or complete solution, our engineers will review your files and design hardware that meets your exact requirements.
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