Soldering fixture for soldering irons
Classification:
Keyword: Soldering fixture for soldering irons
- Product description
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- Commodity name: Soldering fixture for soldering irons
A wave-soldering fixture is a type of soldering-furnace fixture, primarily referring to the fixture used in the wave-soldering process to hold the PCB board as it passes through the soldering furnace and completes the soldering operation. We often also call it a reflow-soldering fixture.
Pass through the soldering furnace.
Soldering furnace sleeve plate; Material: Synthetic stone
Suitable for large-volume production, with high antistatic requirements and high PCB board flatness.Principle of production:
Design based on the PCB bare boards and assembled boards provided by the customer; primarily focus on protecting DIP and SMD components during wave soldering and reflow soldering; ensure that plug-in components are fully tinned without any void soldering. Components that are too tall or oversized will not float up.
Characteristics of furnace fixture (tooling) products:
1. Excellent performance at high temperatures and dimensional stability.
2. First-class antistatic performance and long service life
3. Materials available include synthetic stone, aluminum alloy, fiberglass board, and yellow bakelite.
4. PCB suitable for reflow soldering and wave soldering
The TV’s mainboard is soldered onto the board in the soldering oven; material: yellow bakelite.
Suitable for small-batch production, low antistatic requirements, and PCB boards with low flatness.Customer must provide the following information:
1. Empty and solid PCB boards
2. GERBER data
3. Requirements for Product Production (Written Materials)
4. Samples can be produced first according to requirements, followed by mass production.
Soldering-furnace sleeve board for amplifier boards; Material: Fiberglass board
Suitable for large-volume production, with moderate antistatic requirements and moderate PCB board flatness.A wave-soldering fixture is a type of soldering-furnace fixture, primarily referring to the fixture used in the wave-soldering process to hold the PCB board as it passes through the soldering furnace and completes the soldering operation. We often also refer to it as a reflow-soldering fixture.
Why use a wave soldering fixture?
An important feature of wave-soldering fixtures is their ability to maintain dimensional stability at high temperatures—up to 360 degrees—without deforming, with low thermal conductivity and minimal thermal expansion. They also absorb solder flux oil. By using wave-soldering fixtures, PCBs can be protected from deformation caused by excessive heat during the wave-soldering process. Moreover, since the SMD components on the PCB are mounted on the bottom surface, these fixtures ensure the safety of the PCB when performing wave soldering on SMD components.
When is a wave soldering fixture needed?
1. The PCB board uses a double-sided process; wave-soldering fixtures are required for components on the back side and for areas not using red glue processes.
2. When components on the PCB board extend beyond the board’s edge and cannot pass through the soldering furnace, a wave-soldering fixture must be used.
3. The PCB board is a multi-layer board that is prone to deformation at high temperatures, and its special process requirements necessitate the use of wave-soldering fixtures.
What are the characteristics of wave soldering fixtures?
1. Supports thin substrates or flexible circuit boards.
2. Can be used on substrates with irregular shapes.
3. Can accommodate multiple boards, improving production efficiency.
4. To prevent the substrate from bending during reflow soldering and wave soldering, and to ensure that it maintains its physical properties even in environments with gradually increasing temperatures, synthetic stone can achieve high-standard results during wave soldering without any deformation occurring. Even when briefly exposed to 360°C or continuously exposed to 300°C in harsh environments, the base layer of the hard stone will not delaminate.
Test Head Engineering provides a full range of custom test fixtures
Throughout the custom fixture development, our Designers work directly with Test Engineers and Test Engineering Managers. During the entire specify/design/build process, they keep in close contact - ensuring that your custom test fixture meets your specific needs and requirements.
Customized products can provide repair services
Professional electronic design engineer with over 20 years of experience
We provide free technical support for PCB design, production, and more
The main products include: precision testing rack production, including mobile phone testing rack, aging life testing rack, DVD testing rack, BGA testing rack, attendance machine testing rack, and machine board testing rack, ， IC testing rack, module testing rack, digital camera testing rack, pulse hot press machine, can be customized according to customer requirements for various non-standard products Welcome to call for customization.
1. BGA test stand:
Made with imported precision test pins and anti-static materials, it has reliable contact, precise positioning, long service life, and small size.
2. PCB testing rack:
The fixture has a small volume Not taking up space, the needle board can be designed as a loose leaf for easy maintenance and wiring. It can also be customized according to customer requirements to achieve convenient operation.
3. Tin furnace fixture:
Materials include aluminum alloy, synthetic stone, and corrugated fiber board, which can save post welding time, improve production efficiency, and reduce substrate deformation during furnace passing.
4. Pneumatic hot pressing equipment:
The body is made of high-quality castings with high strength and hardness, and has undergone sufficient aging treatment to ensure that the host maintains accuracy for a long time. Pulse heating, segmented temperature rise setting, precise temperature sensing control function to ensure crimping quality, rotary feeding platform, dual button start switch, emergency stop protection device, which not only improves production efficiency but also ensures production safety. 5.7-inch intelligent human-machine interface, programmable logic controller (PLC) control system, ensures stable and reliable operation of the equipment. Two sets of high-definition camera alignment systems ensure production quality. The appearance of the equipment is designed with tray humanization, making production more convenient and saving costs and space. Suitable for various LCD, zebra paper, PCB combination crimping; TAB, TCP crimping, FPC, FFC and PCB soldering crimping.
5. LED screen test stand:
precise alignment, additional programming, convenient operation, exquisite and durable.
6. Pneumatic testing fixture:
high variability, user-friendly operation, convenient placement on the production line, precise and stable contact, easy maintenance.
7. Mobile phone testing stand:
mobile phone calibration fixture, testing mobile phone screen fixture. Mobile phone function testing fixture; Mobile RF high-frequency testing fixture; Download fixtures on mobile phones; Mobile LCD screen testing fixture; Mobile keyboard adhesive film testing fixture; Mobile LCD screen welding fixture; Mobile LCD screen pulse hot press machine.
8. ICT testing rack:
ICT online tester, ICT testing fixture, ICT fixture suitable for commonly used ICT equipment, using high-precision CNC machine for professional drilling and professional personnel for computer analysis software design. Used for OEM, SMT component PCB, double-sided fixture with bearing positioning, good positioning, small error, stable and accurate testing, and low misjudgment. Suitable for use with various domestic and foreign brand models.
Customization Process
Submit Your Files
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Design & Machining
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Assembly & QA
Every build is hand-assembled and tested for accuracy.
Shipping & Support
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Let’s Solve Your Test Challenge Together
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